METROLOGY ENGINEERING
Metrology engineering is a process of prompt development of a unique technical solution which ensures uniformity of measurements and is provided in regard to budget possibilities, requirements and qualification of customer’s personnel as well as experience of application, operation and technical maintenance of control instrumentation and equipment.
In other words, metrology engineering is a complex of engineering works and services which are provided by our company to enterprises and institutions within metrological support of production at different life cycles.
“Engineering” is often associated with construction stages, projects, general contracting, facility commissioning and etc.
Metrology engineering is also connected to the construction at the first place, but of some specific objects such as integrated metrology laboratories of large-scale enterprises.
SERVICES
When an enterprise decides to construct a new metrology laboratory or renovate existing one, our specialists provide a whole range of metrology consulting services both directly to the enterprise and to its general designer (or design institute).
Main services include:
- Analysis of the enterprise's existing instruments as well as advanced options for replacing obsolete sensors and devices;
- Analysis of reference equipment at the enterprise metrological service and check of its compliance to the latest metrology requirements;
- Analysis of operation structure of Instrumentation service and Metrological service and their interaction in accordance to the number of measuring instruments and number of employees in different departments helps to develop requirements to calibration process automation;
- Development of requirements both to the laboratory building in whole and to separate premises of certain laboratories in consideration to our engineering experience of similar laboratories as well as to visits of ElMetro specialists to advanced metrology calibration laboratories worldwide;
- Cooperation with Design Institute on laboratories planning (floor space, illumination, temperature conditions, cleaning and washing of sensors and instruments, number of floors, static electricity, protection against possible electromagnetic interferences, location of doors and corridors, vibration impacts and etc.);
- Selection of reference and calibration instruments, which are the basis of metrology stands in laboratories, and coordination with the customer;
- Calculation of mass and energy parameters, development of requirements to the laboratory energy sources (electricity, pneumatics, water supply and etc.);
- Selection, justification and anchoring of ancillary and additional equipment required for work performance. It includes cabinet units, racks, locker rooms, transporting trolleys, computers, conditioners and etc.;
- Recommendations on selection ofgeneral corporate “ARM-Metrologist” software,setting tasks on interaction of ARM-Metrologist software with information about verification real-time processes (calibration at metrology stands);
- 3D-modeling with arrangements of metrology stands and equipment in a laboratory (view Pic.1 and 2);
- Development of technical documentation required for building designers and/or General contractors;
- necessary our specialists visit the customer and work out offers with certain employees taking in consideration their preferences and requirements during designing;
- after technical characteristics of stands for projected laboratory are agreed, a technical and commercial proposal on a supply of metrology stands for the laboratory is to be prepared;
- in case existing metrology facilities (laboratories) are renovated, procedures of our metrology engineering is the same;
- when the Project is approved together with General contractor, stands production starts in accordance to the agreed supply schedule;
- in accordance to the schedule of start-up and commissioning works at the site, specialists of ElMetro company carry out installation and start-up works for metrology stands;
- in most cases, at request of the customer, we provide technical training on certain functions of stands for metrologists and specialists on control measuring instruments (view Pic.3);
- at request of the enterprise specialists we carry out required metrological calculations and examination within our product range and provide recommendations on selection and purchase of reference devices.
What are advantages of ElMetro company in the field of metrology engineering based on?
There are several distinctive features of ElMetro company which make you to decide in favour of it:
- extensive research and development experience (more than 18 years) as well as experience in development of control measuring instruments and metrological equipment;
- a number of our employees have field experience in metrology service of different enterprises;
- visits to the best metrology laboratories worldwide;
- employees of ElMetro company teach at Instrument-making and other faculties of the South-Ural State University. There are a Doctor of Science and five PhDs, moreover, 70% of the personnel have university education
- adoption of the best practices and experience, continuous participation in domestic and international exhibitions;
- exchange of experience with metrologists, visits to metrological services and instrumentation and control equipment workshops;
- a range of reference instruments of our own production (view Pic.4) which are used at stands;
- ElMetro company executives stood at the origins of metrology engineering 10 years ago;
Choosing our company as your reliable partner in engineering and renovation of production operations metrology support, you could be sure in successful accomplishment of desired goals and tasks.
IMPLEMENTED PROJECTS
During last 10 years ElMetro company has successfully implemented more than 120 projects of diverse complexity in the field of metrology engineering for enterprises of the Russian Federation and the Eurasia Union. Among our customers there are agencies for standardization and metrology in Bashkortostan, Chelyabinsk, Samara, Kazan and Orenburg as well as petrochemical enterprises such as Novatek OJSC, Lukoil OJSC, Bashneft LLC (e.g. Ammonii JSC, Balakovskaya NPP), SurgutNefteGas OJSC, Kirishnefteorgsintez LLC (KINEF LLC) and enterprises included in Gasprom OJSC group and ROSATOM Corporation and enterprises of machine-building and instrument-making industries such as Sukhoi-KnAAPO JSC, Tikhvin Wagon Building Plant OJSC, AGAT LLC, educational institutes and other companies.
TYPES OF METROLOGY STANDS
ElMetro company offers metrology stands for verification, calibration and testing of pressure gauges, temperature sensors, manometers, draft gauges, head flow meters, draft and head gauges, vacuum meters, gas analyzers, level meters, scales and gauging rods as well as training stands for specialists of automated technological process control systems, instrumentation and control equipment and metrology and etc.
You could learn more about metrology stands of ElMetro company on “Products” page, by tel. 8-800-222-14-19 or if you send a request to the following e-mail addresses: info@elmetro.ru, support@elmetro.ru.